产能核实计算表

产能总结表

Supplier Name:供应商名称Supplier DunsCode:供应商邓白氏码Plant (Mfg)Location:生产地址Program:项目 Actual Type ofRun@Rate:Run@Rate类型浙江双环传动机械股份有限公司51949双环一分厂SH20M6BSuppliermonitored:供应商自评SAGW monitored:上汽监督Exemption: Customer Part Number:顾客零件号SH20M6B-1701231 Customer Part Name:顾客零件名从动三档齿 Drawing Date:图纸日期 Eng. Change Level:工程更改等级Actual Run@RateCompletion Date:Run@Rate实际完成时间 Production days atSAGW(days/yr):SAGW年生产天数 Production days at Supplier(days/yr): 供应商年生产天数 Quoted Tool Capacity:报价模具能力 Maximum Scheduled Volume:最大预定能力Supplier Contact:供应商联系人Phone/电话:250300 Year： 100,000年 Year： 115,000年X免除Duration:持续时间4 hrsdo not edit不可编辑区域edit可编辑区域CycleTime(sec)parts /cycle Daily Scheduled Tool Other Processbreaks &change timeChangeoverplannedUnscheduleCapacitylunch duringduring runtime duringdowntimed downtime 日工序能run (min)(min)run (min)换during runduring run % scrap at力计划休息和换模时间模调试时间(min)其它计(min)计划外 % upthis process就餐时间划停机时间停机时间time正常operation本运行时间工序报废率 % scrap atthis process& ActualDownstreaDailymCapacity实Processes际日产能本工序和下游工序报废率Process Name:List eachseparateproduction lineor machine工艺名称Equipment No设备型号shiftshoursdays // day/ shiftwk 天/班次/小时/工作周天班Machine Daily WeeklyloadingHoursCapacityCapacityallocatedper weekallocated toAllocated tofor otherallocatedthis part 分this Part分parts其for this配给此零件配给此零件part它零件设的日产能的周产能备负荷 AnnualCapacityWeeklyDaily QTCQTCQTC日报价模具报价模具能周报价模具能力力能力Constrainton QTC?报价模具能力被限制15% aboveDaily QTC+15%日报价模具能力15% above 15% aboveWeeklyQTCQTC+15%周报+15%周报价模具能力价模具能力Constraint on15% aboveQTC?+15%报价模具能力被限制 30123456789拉花键滚齿倒棱剃齿3.008.005.0036.050.020.026.05.07.010.07.025.02 4,350 30 30 15 15 151 1,566 30 30 15 15 151 3,915 30 30 15 15 151 3,012 30 30 15 15 151 15,660 30 30 15 15 151 7,457 30 30 15 15 151 5,220 30 30 15 15 151 7,457 30 30 15 15 1586.2%86.2%86.2%86.2%86.2%86.2%86.2%86.2%0.10%2.00%0.00%1.00%0.10%0.00%0.00%0.00%0.00%3.20% 3,6303.10% 1,3081.10% 3,3381.10% 2,5680.10% 13,4870.00% 6,4290.00% 4,5000.00% 6,4290.00% 1,80086.0%60.0%60.0%60.0%96.0%92.0%89.0%92.0%70.0%15.23 508 2,541 152,46043.50 523 2,616 156,97860.00 1,842 9,208 552,47643.50 1,027 5,135 308,1124.35 539 2,697 161,8385.80 514 2,571 154,2867.98 495 2,475 148,5005.80 514 2,571 154,28621.75 540 2,700 162,000400 2,000400 2,000400 2,000400 2,000400 2,000400 2,000400 2,000400 2,000400 2,000 100,000 100,000 100,000 100,000 100,000 100,000 100,000 100,000 100,000NONONONONONONONONOYE3120干切滚齿机GDV300倒棱机YX4232CNC5剃齿机丰东连续线抛丸机 460 460 460 460 460 460 460 460 460 2,300 115,000 2,300 115,000 2,300 115,000 2,300 115,000 2,300 115,000 2,300 115,000 2,300 115,000 2,300 115,000 2,300 115,000NONONONONONONONONO3.008.005.003.008.005.003.008.005.003.008.005.002.008.005.002.008.005.002.008.005.002.008.005.00热处理抛丸打标记清洗电子双啮 Key items toconsider:YLP-D10ZX-10963THJS201 2,088 30 30 15 15 1586.2% CommenVerify that the planned %scrap is acceptable based on the supplier's experience and industry standards for similar products.确认供应商计划报废率基于供应商经验和类似产品的行业标准制定的、可接受的Verify that the capacity the supplier is allocating meets the requirements for both daily QTC & 15% > QTC确认供应商产能分配符合日QTC和+15%QTC的要求Verify that the supplier's production time used to meet QTC requirements are not expected to exceed a 100 hour workweek确认供应商满足QTC要求的生产时间不超过100小时/每周Identify any other potential issues with the capacity plan, such as ensuring all process steps are identified, downtime isn'texcessive, etc.识别产能计划的其它潜在问题，如确保所有工序被识别，过度的停机时间Identify potential opportunities for improvement.识别潜在的改进机会

Day： 400天 Day：天 460 Net GoodParts /hour 净合格产品数量/小时 Productiontime usedfor QTC(hrs/wk)满足QTC的生产时间 Productiontime usedfor 15%above QTC(hrs/wk)满足+15%QTC的生产时间 167 85.6 98.4 60 83.1 95.6 153 32.6 37.5 118 42.4 48.7 620 80.6 92.7 443 56.4 64.8 310 58.6 67.4 443 56.4 64.8 124 53.7 61.8